The injection rate should be recorded in volume per unit time so that the learnings and results of the mold viscosity test can be transferred to another press that may have a different size injection unit. The mold viscosity test should be performed on the correct size press, for which the mold was designed. The theory behind using high speed injection rates is to take advantage of the decreased viscosity which results when plastics are subjected to high shear rates. The mold viscosity test was developed to identify the maximum and minimum fill rates permissible for the mold with a specific plastics material. Gage repeatability & reproducibility (R&R) test The fifth step in validating a injection mold with the overall process shown in figure injection mold validation flow chart is mold viscosity test.
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